Premium Sustainable Packaging
Ship smarter.
Waste less.
Brand better.
TerraBoard is the manufacturer — so you get 100% recycled, custom-printed mailers shipped straight from our US factory. No middleman, no markup, no minimum order, no inventory delays.
17M+
shipments
100%
plastic-free
No
minimum order
Made in USA
Louisville, KY
Curbside Recyclable
100% plastic-free
No Minimums
Order 1 case or bulk
Fast Fulfillment
Built for daily ops
Custom Branding
Full or single color
Why Buy Direct
Most sustainable-mailer brands are distributors.
We're the factory.
When you buy from a reseller, you pay their markup and wait on their stock. TerraBoard makes every mailer in-house in Louisville, KY — so the price, the customization, and the timeline are all ours to control, and yours to benefit from.
Our Products
Engineered for versatility.
Choose the perfect mailer for your needs. From lightweight flat mailers to padded protection — all 100% recyclable.
most Popular
Flat Mailers
Rigid and tear-resistant. Perfect for apparel, documents, prints, and thin items. Clean exterior for labels or custom branding.
6x9"
9×12"
10×13"
12×15"
+5 more
most Popular
Expandable Mailers
Designed to protect soft goods, lifestyle products, and small-batch eCommerce shipments with sustainable cushioning.
7×10"
9×12"
10×13"
12×15"
Custom
Custom Branded
Your brand on every mailer.
Two Color
Single Color
Kraft
White
Standout, pre-designed mailers for brands that want a memorable unboxing without the cost of custom art. Pick a design, choose your size, ship it out. No design fees, no minimums.
Sustainability
From production to recycling.
We support a sustainable loop every step of the way. Brands switching to TerraBoard report measurable reductions in both carbon footprint and carrier fees.
17M+
Shipments delivered with TerraBoard
5–18%
Avg. reduction in monthly carrier fees
100%
Curbside recyclable & plastic-free
78%
Of shoppers say packaging influences reorder
The Difference
Not all mailers are created equal.
See how TerraBoard stacks up against traditional plastic mailers and standard padded envelopes.
| TerraBoard® | Plastic Poly Mailer | Standard Padded | |
|---|---|---|---|
| 100% Plastic-Free | ✓ | × | × |
| Curbside Recyclable | ✓ | × | |
| SB 54 / Regulation Compliant | ✓ | × | |
| Custom Branding Available | ✓ | × | |
| Rigid & Tear-Resistant | ✓ | × | |
| Made in USA | ✓ | × | × |
| No Minimum Order | ✓ |
Custom Orders
Tell us what you need.
Custom Quote.
Our team will prepare a fast custom quote tailored to your brand and product requirements — typically within one business day.
Fast Turnaround
Shipments delivered with TerraBoard
Brand-Matched Design
Litho or flexo printing matched to your brand standards.
Bulk Pricing
Wholesale discounts available for high-volume orders.
Not ready for a quote?
Request a Custom Quote
Custom Orders
Tell us what you need.
Our team will prepare a fast custom quote tailored to your brand and product requirements — typically within one business day.
Fast Turnaround
Shipments delivered with TerraBoard
Brand-Matched Design
Litho or flexo printing matched to your brand standards.
Bulk Pricing
Wholesale discounts available for high-volume orders.